The machine can be variable adjusted to the welding process and control the welding process based on a variety of parameters. These parameters include welding by time and welding by pressure, energy, power and displacement. As it is equipped with an Ethernet port, the machine can be incorporated into a network, which allows for the documentation and logging of the completed processes. The solid mechanical design of the machine frame reliably prevents the machine from bending while the welding process is under way.
Press design |
|
sturdy design to prevent bending |
x |
Pneumatic stroke |
0 to 100 mm |
variable pressing force at 6 bar of input pressure (0 - 1000 N) |
Proportional technology |
variable trigger force at 6 bar of input pressure (0 - 400 N) |
Proportional technology |
variable speed of pneumatic movements |
x |
height adjustment supported by dampers |
x |
height adjustment by crank (200 mm) supported by dampers |
x |
self-aligning tool clamping plate |
x |
variable depth stop |
x |
sound insulating cabinet |
optional |
Machine control |
|
Two-hand |
x |
Automatic, manual and set-up mode |
x |
Welding start by press of trigger and time |
Time / Trigger / optional: Displacement transducer |
Welding stop |
Time / Trigger / optional: Displacement transducer |
Welding stop power / energy |
optional |
Welding and dwell time can be set digitally |
x |
Counter and counter preselection |
x |
Release pulse |
x |
Mains voltage 230 V / 50 Hz |
x |
Sensor system 24 V DC |
x |
Ultrasonic generators 20 kHz or 35 kHz |
|
automatic frequency adjustment prior to every welding operation |
x |
automatic amplitude stabilisation prior to every welding operation |
x |
amplitude setting from 50% - 100% |
optional digital |
short-circuit proof |
x |
Converter 20 kHz or 35 kHz |
|
4-disc converter available in different designs |
x |
Booster |
|
Titanium booster |
x |
Transformation at fixed increments |
x |
Rigid design |
x |
Evaluation and logging |
|
Digital evaluation of the welding and the welding parameters |
optional |
Log parameters on the PC in Excel format |
optional |
Connection to the company network via TCP/IP for evaluation purposes |
optional |
We fitted our standard ultrasonic welding machine MTV-SUS, which is designed for the bi-directional welding of components, with a sliding table to accommodate the special geometry of the components. The machine is used to drive a steel nut into a plastic body by ultrasonic staking.
Learn moreWe built the MTV-SUS with a reinforced design for applications that require high welding pressures. To achieve this extra strength, the entire mechanical base of the machine was reinforced. The length of the sonotrode is 320mm.
Learn more